Engineering the Future of Connected Intelligence

We design, build, and deploy cutting-edge IoT and machine-vision technologies—both our own products and fully-custom solutions for industry.

Explore Products Start a Project
Scroll to explore
The Ecosystem

Transformative Technology, Built In-House

Our integrated approach combines software engineering with hardware manufacturing, bridging the gap between a concept and a market-ready industrial solution.

iFings AI - IoT Platform Flagship Platform

iFings.ai

Intelligent Device Management for Large-Scale IoT

A next-generation platform that simplifies onboarding, monitoring, and secure governance of distributed hardware with real-time insights and scalable fleet orchestration.

Explore iFings
RealCount AI - Machine Vision AI-Powered

RealCount.ai

High-Accuracy Machine Vision Counting

AI-powered computer vision for production lines, inventory systems, logistics flows, and retail footfall analytics that removes human error from critical counting processes.

Explore RealCount
Custom Product Development Customized

Custom Engineering

End-to-End Product Solutions

From initial PCB design to final steel enclosure fabrication. We build the complete hardware and software stack needed to bring your industrial vision to life.

View Services
Who We Are

Deep-Tech Product Engineering

Spark Product Engineering is a deep-tech product development company at the intersection of innovation and engineering. We build transformative technologies that redefine how society and industry operate, specialising in Industrial Internet of Things (IIoT) and Machine Vision.

We design, develop, and deploy solutions that solve complex challenges with measurable impact. We build and commercialise our own products—and we partner with organisations that need world-class engineering to bring their ideas to life.

From concept to manufacturing to cloud deployment, we offer full end-to-end development across hardware, firmware, software, data, and cloud infrastructure.

Why Spark

End-to-End Under One Roof

  • Deep-Tech Specialists

    We live and breathe IIoT and machine vision, solving complex real-world problems with precision engineering.

  • Full End-to-End Capability

    Hardware, software, firmware, data, and cloud—all integrated by one team.

  • Commercial Experience

    We don't just design products, we launch them. Our own platforms (ifings.ai and realcount.ai) prove we can build, scale, and support long-life systems.

  • Outcome-Driven Engineering

    We focus on measurable impact, robust performance, and long-term maintainability.

What We Do

Integrated Hardware & Software

We deliver the full physical and digital stack—from PCB design to cloud infrastructure—under one roof.

PCB Design & Manufacturing

Custom PCB design from schematic capture through multi-layer board layout and in-house manufacturing, optimized for your software and hardware requirements.

Embedded Systems & Firmware

High-performance firmware for microcontrollers, real-time systems, sensor integration, communication protocols, and industrial device control.

Full-Stack Development

End-to-end development across web, mobile, and backend systems with intuitive interfaces tailored to your product and users.

Cloud Infrastructure

Scalable cloud platforms, APIs, data storage, and backend services for IoT device management, provisioning, and analytics.

Machine Vision & AI

Advanced perception systems for automation, defect detection, quality control, and high-accuracy counting in industrial environments.

Custom Enclosures

Mechanical design and steel fabrication for industrial-grade housing, balancing durability, aesthetics, and environmental protection.

Our Process

From Concept to Market Ready

We integrate software and hardware from day one, reducing development time, minimizing integration issues, and ensuring seamless performance.

01. Concept & Design

We collaborate with clients to define product requirements and create detailed specifications for both software and hardware components.

02. Prototyping

Rapid prototyping allows us to validate designs and iterate quickly, testing software functionality and hardware integration together.

03. Development

Parallel development of software and hardware ensures seamless integration and optimal performance from the earliest stages.

04. Testing & Validation

Comprehensive testing validates both individual components and the complete integrated system against real-world conditions.

05. Production

Our manufacturing capabilities scale from prototype to full production, maintaining quality and consistency throughout.

06. Deployment & Support

Complete deployment support, documentation, training, and ongoing maintenance ensure long-term success in the field.

The Sensor Ecosystem

Intelligent Monitoring

iFings deploys specialized internet-connected devices to monitor and control everything from light and moisture to power and vibration.

Temp & Humidity

Monitor greenhouses, cool rooms, and livestock environments to prevent product loss.

Light Sensor

Automate artificial lighting and manage solar exposure in warehouses and greenhouses.

Soil Moisture

Determine soil moisture and salinity to automate pumps and remove watering guesswork.

Power Monitoring

Connect to DB boards to alert on power failures and monitor battery or solar charge.

Asset Tracking

Track livestock, vehicles, and generators to prevent theft and manage location.

Remote Relay

Remotely control electronic devices such as center pivots and sprinkler systems.

Industry Solutions

Industry Solution

Smart Agriculture

Monitor and manage crops, livestock, and greenhouses to boost yields and minimize waste.

  • Greenhouse temperature & humidity alerts
  • Automated soil-moisture irrigation
  • Livestock health and location monitoring

Intelligent Logistics

Ensure safe transportation and storage of goods across the supply chain.

  • Fleet tracking & fuel monitoring
  • Cold-chain temperature validation
  • Warehouse power continuity alerts

Advanced Security

Proactively secure premises with intruder alerts and integration with existing alarm panels.

  • Door and window contact monitoring
  • Real-time motion and intruder detection
  • Remote alarm system integration

Industrial Automation

Improve manufacturing efficiency and reduce downtime through predictive monitoring.

  • Machine vibration and heat analysis
  • Industrial power and phase monitoring
  • Automated production counting

Asset Tracking

Maintain absolute visibility over high-value equipment and livestock.

  • Geofencing for livestock and machinery
  • Real-time location via LTE/LoRaWAN
  • Theft prevention alerts

Meat Packing Facilities

Ensure strict compliance with health and safety temperature regulations.

  • Continuous cold-room temperature logs
  • Instant power-loss notifications
  • Door open/close monitoring for energy efficiency
AI Vision

RealCount AI

High-accuracy machine-vision counting for industrial and retail environments where precision matters.

Precision Counting,
Zero Human Error

RealCount.ai leverages state-of-the-art machine vision algorithms to accurately identify, count, and track objects in real time. Our system combines high-resolution imaging with intelligent processing to deliver reliable results in challenging industrial environments.

  • High-Resolution Imaging
    Professional-grade optics for clear, detailed image capture in any lighting.
  • Real-Time Processing
    Sub-second latency for immediate decision-making and automation triggers.
  • AI-Powered Algorithms
    Deep learning models that adapt and improve accuracy over time.
  • Multi-Object Tracking
    Individual identification and trajectory analysis for complex scenes.
RealCount AI Vision System
Get In Touch

Let's Build Something Exceptional

Whether you're bringing a new product to life or enhancing an existing system, our team is ready to help.

CEOTyrone Cunningham
Emailinfo@sparkproductengineering.com
LocationUnit 5, Airport Business Park, Plettenberg Bay, 6600

Company Resources

Download Company Brochure Download iFings Sensor Guide

Visit Our Office

Unit 5
Airport Business Park
Plettenberg Bay, 6600
Western Cape, South Africa

Get Directions